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Understanding Diesel Generator Load Management

Understanding Diesel Generator Load Management

June 15, 2018

Understanding Diesel Generator Load Management

  1. Shutdown Procedure

To safely disconnect a generator from the system:

  • Verify Load: Ensure remaining generators can handle the redistributed load.
    Warning: If disconnection causes overload, shed non-critical loads first.
  • Neutral Grounding: Confirm at least one active generator has a grounded neutral. 
  • Load Transfer: Gradually shift load to other units (follow parallel operation protocols).

Circuit Breaker: Open the generator’s main breaker.

Cooldown: Run generator at no-load for 5 minutes before shutdown.

2. Post-Startup Checks

Never perform maintenance on a running generator.

Oil Pressure:

If no pressure within 5 seconds, shut down immediately and inspect.

Warmup:

Set governor to low idle (takes minutes to stabilize).

Check for leaks/vibrations during "walk-around inspection."

3. Load Application

(A) Engaging Unloaded Mobile Equipment

  • Set governor to medium speed.
  • Connect equipment without load.
  • Confirm all gauges (generator & equipment) show normal ranges. 
  • Increase to high idle (full-load speed).
  • Apply operational load gradually.

(B) Engaging Pre-Loaded Mobile Equipment

  • Set governor to medium speed; verify stable parameters.
  • Shift to high idle. 
  • Synchronize and connect load.
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